About Us. What documents are needed to open

Agro-Projects engineers have extensive experience in the design and construction of compost plants for the production of compost for the industrial cultivation of champignons, both in Poland and in the EU countries, Russia, Belarus and Ukraine. A mushroom farm is an object that imposes serious requirements on both design and construction. Therefore, when choosing a contractor, it is very important for the Customer not to make a mistake and contact a company with extensive experience, behind which there are more than one similar completed project. Based on many years of experience in the construction of this type of facility, we know exactly where and what elements of construction require more careful attention when it comes to the choice of material and its correct installation. We know the technology of growing such mushrooms as champignons and oyster mushrooms and offer the Customer both a comprehensive implementation of a mushroom farm / compost plant, and the implementation by us of a certain part of the project in the amount determined by the Investor. Each section of the construction is negotiated with the Client and adapted to local conditions and needs. At the request of the Client, we can provide a list of recommendations from respected specialists and engineers.

Our selected implementations

CONCEPT OF OUR WORK

Real professionals

We specialize in the design and construction of facilities for industrial mushroom growing. Based on our many years of experience, we know how important the stage is associated with choosing the right concept for the production of mushrooms, and, accordingly, the choice of the project itself, which meets the expectations of the Customer and the technological requirements for an object of this kind. Documentation made incompetently by a company that has no idea about the technology of growing mushrooms often leads to an increase in the cost of the project, to an increase in the construction period and to the disappointment of the Investor in the project. High requirements to the isolation of the premises in which production is carried out, as well as the aggressive conditions inside the production premises, require serious knowledge of experience and responsibility from the developer of the mushroom farm project. The design phase is key! Each mistake in the project leads to financial losses for the Investor at the stage of construction and operation, and not taking into account the specifics of production leads to the subsequent appearance of logistical and technological problems in the process of growing mushrooms

Knowledge and experience

In this regard, based on our experience and knowledge, we offer you full support and support of the project from the stage of development of the initial architectural and technical requirements of the project up to the detailed development of each section of the project documentation of the facility intended for industrial production mushrooms. At any stage of work, we are open to any suggestions and comments from the Client, adapting the project to the individual wishes of the Customer. When choosing solutions for a project, we always take into account the economic and technical aspect materials and technologies offered for use. We pay great attention to the functionality of the designed object. At the request of the Customer, our specialists are ready to provide consulting services in the civil law sphere. Our company tries to ensure that the design phase takes place as soon as possible.

Individual projects

At the initial stage, we negotiate with the Investor in detail the location of specific parts of the enterprise and check the compliance of the selected location with the technological and other requirements for an object of this kind, including taking into account climatic conditions. All aspects related to the functioning of an object intended for industrial mushroom growing are being optimized. At the next stage, after accepting the initial concept, we prepare documentation for obtaining a building permit, including the following sections: architectural, electrical, water supply, sewerage and sanitation. Further, we offer the Customer full coordination and supervision during the construction work, both as a General Contractor and as architectural supervision. We can also develop a plan for the operation of the land around the object, i.e. access roads, parking areas, landscaping of adjacent territories, etc. At the request of the Client, it is also possible to produce current working documentation.

Technological equipment– the key to success

Modern, practical and reliable technological equipment is a guarantor of the successful operation of both newly built and modernized facilities for growing mushrooms. Therefore, in our offer you will find only the best quality materials, absolutely suitable for use in rooms with an aggressive climate, which is necessary to create an efficient production process for growing mushrooms. We offer you to build modern facilities for industrial mushroom production together with us, and we are ready to supply you with all the equipment and materials necessary for this.

An original business idea is half the battle. Any thought, idea that is out of the general flow, which is different from what everyone is doing, can eventually work. You can do business in any area. For example, good money can be made on, attention, COMPOST. And this is the real truth, not a joke or fiction. And the thing is that in Russia, as in no other country in the world, people are intensively engaged in agriculture. Our endless possibilities, our agricultural enterprises, as well as their number and scope, are completely impossible without high-quality fertilizer. It is also necessary for ordinary summer residents who know: if you don’t fertilize the land well, you won’t get anything. Therefore, compost will bring you good money, and maybe even make you fabulously rich.

Compost is necessary in many businesses, in particular, we wrote articles - "", "" - here without it anywhere.

The first step to such a business is self-education. After all, compost is not as simple as it seems. Compost in another way can be simply called humus, in the production of which bacteria participate. But for an industrial scale, one pit will not be enough for you. You will have to organize a whole enterprise that would produce humus of different varieties, with different mineral additives that could be used for various vegetables. Therefore, you will need to know a lot and understand a lot. What can become the basis for compost, which additives should be used and which ones should be discarded, which mixture is needed for which vegetable, etc. It is also impossible to start a business if you do not know your market, that is, to whom you will sell your compost. These can be farmers, summer residents, state-owned enterprises, collective farms, etc. You can also sell in various batches and in packages of various sizes.

Know that plantings are carried out at different times, and each time you need compost of a certain composition. If you find out when and what kind of compost is needed, then your production will not stop even for a minute, but will go on all year round. During production, you must comply with all norms and rules, do not forget about sanitation and properly executed documentation. Treat your employees well, spend money on quality equipment and business expansion. And everything will definitely work out. Spring time is mass planting, summer time is caring for them, autumn preparatory stage, and winter time is an opportunity to supply those who grow flowers with fertilizers. As you can see, you will be busy all year round, which means getting a stable good profit.

Compost production technologies vary greatly depending on the final product. However, there is, the production technology of which has already been established and we wrote about it in the article - ““, where we also carried out full calculations of cash investments.

Vozna LI Composts, soils, fertilizers. year 2013.

Biohumus (vermicompost, worm compost) is an organic fertilizer for plants, a product of natural processing of livestock manure and food waste by technological worms. This type of compost is one of the most effective means of improving the fertility of agricultural soils, and its production is quite simple and requires minimal investment. At the same time, according to many entrepreneurs, this type of business is characterized by high profitability and quick payback.

The technology for the production of vermicompost, indeed, is not complex. For the manufacture of vermicompost, the following “components” will be required: rotten cattle manure, hay or silage, rotten leaves, sawdust, food waste, technological worms (California and their various varieties, Vladimir). First you need to prepare a nutrient medium for worms, which is rotted compost and manure. As a rule, it is not very convenient to keep the processed product in your area. Therefore, it is better to negotiate with the supplier of this raw material so that he is allowed to lie down for some time.

Containers are prepared for worms - large wooden boxes. At the next stage, the compost is laid in boxes. Moreover, if it includes fermented manure and other components (leaves, sawdust, food waste), then the compost must be thoroughly mixed. From above, a layer of compost is covered with a layer of dry grass, which will maintain an optimal level of humidity and temperature in the box. Ripening compost should be periodically (once every 2-3 days) mixed so that it does not cake, and moistened with warm water so that the mass does not dry out. At the very beginning, while the fermentation process takes place, the temperature inside the box reaches 50 degrees Celsius, but then it gradually decreases. Worms are settled in boxes after the compost mass is fully prepared.

Experts advise not to launch all the worms at once, but first to test the mass on several dozen individuals. If everything goes well, then you can populate the rest. Within a couple of months, the worms get used to the new environment, after which they begin to multiply. The humidity of the compost should be 70-80%, and the pH level should not exceed 8. In winter, the temperature inside the boxes should be at least 19 degrees Celsius. You can raise the temperature by covering the compost with a layer of dry grass, moistening it with warm water and placing it in a heated room. The substrate must be regularly loosened and fed every ten days. 3-4 months after the compost is settled with worms, the worms are counted, for which a sample is taken from a 10 by 10 cm area. The number of worms in it is multiplied by 100. Surplus worms can be sold to fish farms, directly to fishermen, poultry farms and bone meal producers. At the third stage, biohumus and worms are collected. To collect humus, the substrate is sifted through a sieve with 2 mm cells. The worms remaining in the sieve are deposited in a separate box. You can do without sieving. It is enough not to feed the worms for several days, and then bring the substrate to the surface of the compost. After a couple of days, the worms will rise to the surface where they can be collected. The collected humus is weighed and packaged in plastic bags.

To organize the production of biohumus, a heated room will be required to accommodate boxes with compost and worms. Since the production cycle is year-round and continuous, production volumes can be very large. Therefore, you will need a warehouse to store finished products. In addition, you will need to buy a packaging line with a dispenser for packaging humus in bags of 3-6 kg and 20-50 kg. Humus in smaller bags can be sold through retail stores, and in larger bags through wholesalers. The cost of such a line is over 1 million rubles, but you can save money on it and purchase scales and a manual bag sealer instead (all together it will cost about 5 thousand rubles). To keep the worms, you will need wooden boxes with a bottom made of strong boards or metal. In addition, special vermicomposters can be purchased. Irrigation systems (usually drip irrigation) are used to moisten the compost mass. The cost of the simplest such system is about 1-1.5 thousand rubles. Do not forget about tools and working equipment: a rake, a shovel, a sieve, buckets, etc.

You will also need to purchase worms, establish a constant supply of manure, decaying leaves and food waste, develop packaging options, enter into sales contracts with partners, arrange delivery of finished products to customers. Biohumus can be sold directly to gardeners, gardening associations, gardening shops, poultry farms, producers of meat and bone meal, agricultural enterprises. The sale of worms to fishermen and fish farms can often bring a profit comparable to the profit from the sale of the humus itself. Thus, your product range may include vermicompost itself, concentrated liquid humus, bio-earth (a mixture of bio-humus and earth in a certain proportion), worms.

The costs of organizing such production include the purchase of equipment (about 45-50 thousand rubles without a packaging line), the purchase of raw materials (50 thousand rubles), the equipment of the premises with stove heating (45 thousand rubles), registration and IP and other expenses. You can start a business with 150 thousand rubles, and then gradually expand production volumes at the expense of profits. The profitability of such a business is estimated at 40%. With a population of 100 thousand worms, the payback period will be up to six months, and the total revenue will exceed 1 million rubles.

On the Internet you can find a lot of material both on the very technology of biohumus production, and on the calculations of profitability and payback. However, not all of them (especially the most rosy ones) are true. So, for example, if you are counting on a good profit, then do minimum investment it will no longer be possible, as well as recoup them in a short time. Firstly, the preparation of raw materials for the preparation of the substrate takes quite a long time - about six months. Thus, if you have not found a supplier of finished raw materials with the required exposure, then you can start your business no earlier than in six months. Secondly, with a large scale of production, one shed heated by a stove is no longer enough. You will need a whole cowshed, which still needs to be prepared - to make even floors for the ridges (fill the floor with concrete), lay the windows with bricks so that heat does not blow out of the room in winter, make the suspended ceiling as low as possible to preserve heat, equip driveways, make repair of internal premises, prepare production and storage facilities, etc. In addition, the finished humus will need to be dried (for large volumes of production, heated floors will be needed) and passed through a crusher.

To start a business, you can get by with 150 thousand rubles. However, the greater the volume of production, the greater the investment. In particular, some suppliers of raw materials provide the following technological and economic calculation for the production of vermicompost per 1000 sq. meters of heated area. In their opinion, the initial costs do not exceed 500 thousand rubles, and by the end of the first year of operation, the entrepreneur will receive finished products worth 3 million rubles (250 tons of humus produced at 12 rubles per kilogram). According to the results of the first year of operation, the profit will amount to 2.5 million rubles according to such calculations. In fact, investments at the initial stage will be an order of magnitude higher. It will be necessary to purchase land and premises (or at least rent them), carry out repair work and re-equip the production area, purchase and deliver 500 tons of manure, purchase worms, inventory, equipment for packing, separating, crushing humus. In addition, you will need at least one tractor with a blade and a trailer, several workers for the production of humus and maintenance of equipment ... Of course, all these expenses will clearly not fit into half a million. Moreover, according to a rough estimate, they will amount to at least 4.5-5 million rubles.

Also, do not trust the rumors about the 300% profitability of the biohumus production business. The real costs of conducting such production activities range from 1.5 million rubles a year. The main items of expenditure are heating, raw materials, electricity, wage workers. The real profitability is not more than 100%. And then, this is true only with an increase in productivity up to 350-400 tons of vermicompost per year. However, with such volumes of production, another question arises - how to organize the sale of these products and, no less important, at what price. In the capital, for example, humus is sold in stores at a price of 25 rubles per kilogram, but for regions often even 10 rubles per kilogram can be too much. high price. There is another problem - the low awareness of farmers, summer residents, gardeners and gardeners about the benefits of biohumus. This type of organic fertilizer, despite its high efficiency and safety, has not yet been widely used in our country. Your potential buyers often don't even know what it is. In addition, the technologies for growing many common crops have not yet been adapted to the use of vermicompost. All this greatly complicates the organization of the sale of vermicompost in large volumes.

However, despite all the above difficulties, the vermicompost production business deserves attention. It is most profitable to do it in combination with your existing business in the field of agriculture (for example, a farm for raising cattle, breeding rabbits, poultry, etc.).

Everything has an essence, which includes the purpose of this essence and the mechanism of its reproduction. Nothing can exist without essence. The success of any activity is determined primarily by the extent to which the mechanism of manifestation of the essence of this activity is present in it. The development of new computers, the creation of compost production for mushrooms, the knowledge of the universe, absolutely any activity is doomed to an inferior result without understanding the essence of what is happening.

Compost for mushrooms. Reality.

Based on many years of communication with mushroom growers, studying various printed publications (which were available to me), articles from the Internet, messages on the forum of my site, questions from letters, and even one doctoral dissertation, we can safely conclude that, unfortunately, in working with technologies composting for champignons is dominated by an approach based solely on the search for some ready-made solutions, copying both individual elements and entire technologies. There is also a search for secret secrets, thanks to which it will be possible, without going into details, to get the perfect compost. Most trips to other industries, especially foreign ones, participation in seminars, pursue precisely this goal. The situation is aggravated by blind faith in the printed word, even if the printed source contains unacceptable information about composting from the economic and technological sides.

Various figures and organizations operating under the flag of mushroom growing are still powerless to radically change the situation, unless, of course, they face such a task in principle.

All this led to the fact that the production of compost for champignons was elevated to the rank of something supernatural, associated with very high costs and with the obligatory participation of representatives of the foreign mushroom business. As a natural result - the only real commercial production of compost in Russia and complete surrender to the supply of champignons from abroad.

Purpose of this article - to try at least to some extent to remove the pressure of moral and psychological pressure from the topic of compost preparation, to convey to mushroom growers, both those who have already taken place, and to all those who are simply interested in this topic, that the preparation of good compost is quite realistic in economic, technical and technological aspects on industries at any level. At the same time, I am aware that my knowledge of compost is very modest, but, nevertheless, their volume allows us to hope that the goal will be at least to some extent achieved.

Where do you start when you decide to compost? Probably all the same from the beginning - understanding what compost is? There is a very good proverb: "Everything new is a well-forgotten old." One of the "old" languages available on the Internet is Latin. Typed in a translator from Latin in various options the word compost, a lot of interesting information came out. Compose, form, complex, order, add up, certain, build - this is not a complete list of issued words. That is, in other words, we can say that compost is an organic matter containing a complex ordered substance. And composting is the process of creating this substance. Now the matter remains small, to understand by what principle, from what and under what conditions this complex ordered substance is created.

To understand this and determine the conditions and principles of this process, it is necessary to know what makes compost compost, and what is this complex ordered substance? The answer to this question is in almost every publication that mentions mushroom compost. This is a nitrogen-enriched lignin-humus complex, or in a simplified version - humus. This is the complex ordered substance created during the composting process. The higher the percentage of this complex in the organic mass obtained as a result of composting, the more rights this mass has to be called compost.

The importance of humus for nature and humanity cannot be overestimated. The mere fact that humus is the basis of soil fertility (in which it is formed due to the natural process of composting) makes it an invaluable creation of nature. As for champignons, they appreciated this creation long before mankind. For hundreds and hundreds of thousands of years, humus has been the main food of mushroom mycelium.

On the technology of compost preparation. The choice is yours.

At work, I have repeatedly had the opportunity to participate or be present at the discussion by mushroom growers of the technology of compost preparation. Unfortunately, quite often there were situations when this communication was reminiscent of the story of four blind men who met an elephant and they felt it. Each is a different part of the body of this elephant. Trunk, tail, belly and leg. Then these blind men argued for a long time that there is an elephant. With regard to mushroom growing, we can say that we often judge the composting process as a whole, having "on hand" pieces technological process, which we spied somewhere, heard, read, received as the “main military secret” at a seminar or from various “specialists” from the Internet. At the same time, we spend money, effort, time, trying to get high-yielding compost using technology created on the basis of this set of technological “scraps”. We get a similar result when we try to use this information already in the existing production.

I agree that even the smallest moment of the technological process of compost preparation in any production is of interest for understanding the essence of this process. But, only in real time, and only in conjunction with production and a specific batch of compost, where this moment took place. Without all this, individual technological moments often create an erroneous idea of \u200b\u200bthe essence of what is really happening. Naturally, the composting technology based on this approach, as a rule, presents many unpleasant surprises in the future.

My approach to the development of composting technology when creating a new enterprise, is based on the selection of an option that allows the highest quality implementation of the key points of the essence (principles) of composting, in optimal combination with the conditions for creating an enterprise. The conditions include: types and quality of available raw materials, volumes of future production, technical, construction, energy and financial capabilities of the Customer, climatic conditions at the location of the production being created, acceptable cost of manufactured products, maximum potential yield of future compost and other nuances that arise in the course of work . Wherein technology should be as simple and cheap as possible, as far as possible without loss of yield. The compost formula should have a minimum of ingredients. The amount of work with compost, especially manual labor, is kept to a minimum. The selection of equipment is determined only by the efficiency of its use, combined with economic feasibility, and not by the prestige of manufacturers. The control points of the quality of the work done and the flow of the composting process should be understandable for any level of education of compost production employees. To obtain information, use the simplest analyzes available. The composting period should be as short as possible, which gives a serious savings in the area of the compost plant, increases the yield of compost per ton of straw, and of course the compost should have the highest potential yield.

A prerequisite is the participation in the development process of representatives of the future team. Such joint work has a very positive effect on the process of introducing the adopted technology into production.

Nature in the compost shop.

Despite all the apparent complexity of the process of formation of a nitrogen-enriched lignin-humus complex, that is, humus, the essence of the process can be expressed quite simply and understandably by most people who plan to deal with compost. Let's start with the fact that in nature this process generally goes without the participation of man with his science, technology and other achievements. Moreover, as soon as man intervenes in this process, the reserves of humus in nature, accumulated over hundreds of thousands of years, are rapidly coming to an end, foreshadowing a global catastrophe. But, this is a separate topic for discussion.

Let's return to the process of humus formation in nature. The point is very simple: organic residues break down into their constituents, and intermediate materials are built from these bricks, from which humus is ultimately formed.

In nature, this all goes very slowly, most likely due to the fact that the conditions necessary for the processes of humus formation to proceed are not always available, and often far from optimal. The presence and optimality of conditions is at least seasonal in nature, and also depending on natural accidents.

With such a speed of the humus formation process, compost production would be very difficult to make cost-effective. But, if favorable, controlled conditions are provided for the processes of each stage of the formation of a nitrogen-enriched lignin-humus complex during the entire time really necessary for this, then the solution of this problem radically changes the situation. This technology reduces the composting process to several days, regardless of the status of production, the complexity of the equipment used (including with fully manual labor), and even (!) without the presence of foreign mushroom growing representatives. At the same time, we have the opportunity to significantly simplify the technology, and as a result, reduce its cost. The cost, yield and quality of mushrooms grown on compost prepared using this technology make it possible to adequately survive not only the "invasion" of Polish and Chinese mushrooms, but even the not always clear pricing policy of some domestic producers.

To be continued...

In the continuation of this article, I will present my perception of the main fundamental points of composting technology.

Company EnviCont- a leading manufacturer of equipment and technologies for composting organic matter, including the organic fraction of MSW. The company has dozens of contracts in Europe, Asia and Africa.

Technological scheme of processing
organic waste fraction

Recycling of organic waste:

Biomass preparation

Company EnviCont specializes not only in waste processing technologies, but also offers a wide range of equipment for preparing waste for composting. Company EnviCont there is a series of biomass dryers, different capacities:

Anlage 400 Containerbausweise productivity 400 kg biomass / hour 4.500 t/g Anlage 6.000 capacity 6.000 kg biomass / hour 90.000 t/y Anlage 18.000 productivity 18.000 kg biomass / hour

Biocomposting

From an environmental point of view, the disposal of organic waste is unacceptable for several reasons. Firstly, this is the loss of organic matter: with an annual removal of nutrients with a yield of more than 13 million tons, only 2.7 million tons return to the soil, which is 20% of the removal. Secondly, organic waste in a landfill is the main source of sanitary and epidemiological danger and unpleasant odors.

A good alternative to landfill is composting. The goal of composting is to effectively and as odorlessly as possible degrade organic material - and convert organic matter into stable and plant-available humic substances. This is necessary in order to produce a high quality product - quickly and at the lowest cost.

Based on the innovative developments of a team of specialists in the field of agricultural engineering and process engineers, Kaeler Holding AG offers new solutions in the field of composting. Full adaptation to climatic and other local conditions, maximum environmental and economic efficiency is guaranteed.

We supply any equipment for any order: from small farms to large-scale composting plants on an industrial scale.

open composting

DOM-AERATION method - method of convective aeration of piles

Open composting is a technology for the fermentation of a compost mixture in open areas with a passive process. The technology consists in preparing the compost mixture on the site, laying the mixture in heaps on the field and storing them for 10 weeks. After 10 weeks, good quality compost is obtained. To achieve such a short composting period, convective aeration of the piles is used. The method lies in the fact that when laying the mixture in the collar, special air ducts are installed. This allows you to speed up the fermentation process, and achieve a more complete decomposition. without additional energy costs(no need to heat and pump air).

This means that the final product will have a higher content of humic and humic acids and better physical properties.

Advantages of DOM-AERATION method:

Maximum profitability of a quasi-closed system
Production of hygienically clean and high quality compost
Aeration of raw materials without the use of external energy resources
No material mixing required
Short processing time
No emission of gases, odors and infiltration from the product
High quality compost
Cost savings on transport, energy, administrative and personal costs

container composting

The EnviCont C900S mobile or stationary bioreactor provides a variety of capacities, profitable and low-cost processing of all suitable biodegradable materials.

Composting in EnviCont C900S occurs as a result of spontaneous processes that occur when raw materials enter certain conditions maintained in the bioreactor.

The process of decomposition into EnviCont C900S is under full automatic control. During the process of decomposition, homogenization, mineralization and stabilization of the selected material, the best product quality is achieved in just 6-12 days (depending on the raw materials used). Bioreactor capacity approx. 800-1050 tons per year. To increase productivity, the reactor can be easily adapted to the required volume of waste. Thanks to the installation of a two-level filter system, odors are completely removed. The processed material is placed in a separate tank. The bioreactor is designed as a "plug & play" (load and recycle) apparatus, it is easily moved using any suitable vehicle with standard tow hitch.

For immediate activation, only a suitable connection to a compatible electrical network and, if necessary, to a water source is required. As a result of a successful design, EnviCont C900S very easy to use and requires little maintenance equipment. There are bioreactors of various capacities.

Compost

Compost obtained with the company's equipment EnviCont can be used:

In agriculture and municipal economy
In horticulture
In landscaping
In the botanical gardens
in recreational parks
AT farms
AT agriculture
For reclamation of solid waste landfills
As a fuel for pre-briquetting

Compost recycling

Company Kaeler Holding AG offers unique technologies for the further processing of compost obtained using equipment EnviCont.

In addition to using compost as an effective organic fertilizer or creating soil on its basis, the production of fuel briquettes and pellets is a cost-effective and efficient way of processing.

Fuel briquettes have a high heat capacity and are easy to transport.

Compost granules are used as a fertilizer, due to a significant decrease in the specific surface, the granules significantly increase the duration of the fertilizer.

Solid Waste Sorting Equipment

Company Kaeler Holding AG offers a wet vertical separation system for MSW.

Ideal for separating organic and inorganic fractions:
- metal
- plastic
- stones
- and etc.
Capacity 5 t/h

The use of compost as a fertilizer and the preparation of soil based on it

Recently, there has been some structuring of the spontaneous soil market, if a few years ago the quality of the products offered left much to be desired, then recently regulations were adopted at the legislative level that contributed to the establishment of strict requirements for product quality. Against this background, obtained using the company's equipment EnviCont, biocompost and soil mixture based on it, will not only fully meet all established standards, but will also be a high-quality and competitive product (the quality of the final product is highly dependent on the material being composted).

Areas of use soil mixtures based on biocompost:

landscaping
lawns
commercial soils and fertilizers
flower beds, flower beds
greenhouse farming
agro-industrial complex
gardening and dacha economy
technical soils

Processing of biomass into diesel fuel:

Bioconverter MME OM1000

The MME OM1000 mobile and stationary plant is designed to convert biomass and other organic residues and wastes into liquid raw materials and fuel. The plant uses the method of depolymerization of organic substances in direct liquefaction processes.
The TPT technology developed by Siekmann and Meyer at MME Technology is patented worldwide. The system is designed to process any type of biomass, including crops grown for fuel, such as straw, cereals, turnips, wood, wood waste, plant waste, paper, sewage sludge and other biological materials and waste.
The main end product is an oil-like, high performance synthetic diesel fuel (*1) that can be used in any diesel fueled vehicle. The product does not contain soot, so no soot particles are formed during combustion in the engine.
Thanks to its excellent utilization rate, the MME OM1000 is practically unrivaled among its competitors. In 5,000 hours, the plant can produce about 5,000,000 liters of diesel fuel at a cost of about 0.35 euros.
The installation is based on the "Plug and Play" principle and works independently of other systems. Thanks to its carefully thought-out design, the unit is easy to operate and requires little maintenance.

Technical parameters and installation indicators:

Footprint	~ 300 m2
Incoming materials	Biomass. Almost any type
Incoming material fraction size	~ 0.2 mm
Humidity fraction of incoming material	approx.< 12%
Quantity of input material (depending on the quality of the material)	approx. 1.000 - 2.000 kg/h
The output material	Synthetic diesel fuel (not taxed until 2015)
The quality of the received material	Shell V Power (*1)
Quantity of received material (depends on input material)	~ 500 - 1.000 l/h
Power (depending on input material)	~ 5.000.000 l/year
Opening hours	min. about 5.000 per year
Network connection	Not required
Way	Thermophysical transformation (TPT)
Rights to the method	The method is patented worldwide
Installation cost	~ 2.8 million euros plus agio
Peripheral cost (depends on the actual project)	~ 0.3 - 1.0 million euros
The cost of the resulting product	~ 0.35 -0.40 euro/liter
Return on investment (depends on the base)	~ 2 -2.5 years